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After some time sailing
boats, I was sitting at my desk at work when a fellow sailed by the
window on a skateboard while holding a small
windsurfer sail. My mind wandered... Searching the web
for ideas I found the design of the Manta landsailer to be practical
approach. My approximation was around $150 for materials. |
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Performance This thing is a blast to
sail and goes about 35mph in 15-17 mph wind on asphalt and is
controllable in tight turns. With a heavy wind, the acceleration
resembles a small two-stroke motorcycle. I have yet to sail it where I
can fully open it up but 45mph might be the safe limit. At times the
windward rear wheel lifts, adding to the fun. An Avocet bicycle computer
calibrated to my front tire measures speed. Most areas like parking lots
run out of room at maximum speed and at that point you have to turn
quickly. Being able to corner well is one reason to keep the center of
gravity low and have tires that grip well. Expenses (in year 2000)
Welding Don't know how to
weld? The sooner you learn, the better. Sticking metal together can
be elevated to a high art but I haven't had this experience.
My first weld
on a VW muffler looked like a cow pie but has held for six years
now
and my welding has improved to where once in a while I make a nice
looking weld. Steel Square steel tubing was used where possible because it's easy to cut and fit into clean joints, easy to clamp, joints have more contact area for longer weld bead and brackets fit squarely against it. Round tubing is stronger but a bit harder to work. So far no failures using 1 1/4" with a 1/16" wall thickness steel have appeared but the next heavier tubing was just too heavy. A good metal supply store is worth searching out. My local store has stamped tabs, brackets, gussets and flanges for cheap prices, saving much cutting, drilling and grinding to make small parts. Home supply stores are pricey for steel stock but the chain link fence supply area has some bargains in tubing and bracketry.
Steering Since my wheelbase is long, a rod is used with ball joint ends to connect the fork and tiller. These joints are available at good auto-parts stores (used for linkages) or from go-kart shops. Keeping my feet together and away from the front wheel has worked well and the ball joints are tight and strong. The tiller is a 1" tube on a bicycle stem which is cut off squarely on the bottom to pivot in a steel sleeve with a bolt to retain it. 3M non-skid tape keeps feet on the tiller and a welded tab attaches the control rod. The rod is a 1/2" tube with bolts welded to each end. Adjustment is made by turning the ball joint on the threads and locking with a jam-nut. Head tube angle will affect steering response. At an angle of 60 degrees handling is good but a slightly greater angle might help traction on the tightest turns. The front wheel tends to "flop" to either side of center, so in the photos a bungee cord can be seen from a bracket behind the fork crown to a bolt at the bottom of the front down tube. This isn't really needed but it smooths low-speed steering a bit. The control rod attachment at the fork is a piece of welded-on angle stock. Check the angles the rod-ends must turn so they are with the limits of the ball-joints. Testing with clamped-on brackets will help. Sail rig I use a Windsurfer sail with the lower edge (the foot) cut and hemmed so the boom would clear my head but allow the sail to sit low on the mast to aid stability. A new grommet is added at the rear of the sail for the outhaul line that runs back through a fairlead, and then forward to a jam cleat. This actually holds the boom on the gooseneck as well as tensioning the sail. These sails are available cheaply due to a boom in windsurfing ten to twenty years ago. The one I use is pretty well shot and should be replaced. The boom is a 2" aluminum tube with a gooseneck attachment to the mast that allows it to rotate about the mast and pivot vertically to tension the sail. The boom is steel-wooled and lacquered so the sail and sailor don't get black smudges from oxidation. Pop rivets attach the blocks and cleats for the mainsheet and outhaul. Unlike a sailboat, stainless steel fittings aren't needed. Blocks New blocks aren't cheap, so used ones are worth searching for at marine swap meets or even making them from scratch. The cheaper ones have plain bushings as opposed to Delrin ball-bearings but if they are used where the line has the least movement, toward the rear of the boom, they are fine. Actually a plastic thimble (the teardrop-shaped liner for a line loop) can serve as a block at the rear. I like having a least one good quality block where the sheet exits the boom to my hand. I'm experimenting with a ratcheting block to take some of the strain off my hands during longer sailing sessions. More purchases (more mechanical advantage) are helpful, but increase the sheet length. The tail of the sheet sits in your lap or drags on the ground. The boom doesn't usually swing as far from the center line as it does on a boat, so less line is needed. This line must move freely, not kink, be easy to grip and not stretch too much. Get good sailing line. Wheels Two smooth-tired wheelbarrow wheels on 5/8" bolts are working fine so far on the rear. They are also available with knobby treads, and 8" trailer tires can also be fitted, but the smooth ones work for me. The crude bearings are to be replaced with go-kart bearings to quiet them and decrease rolling resistance. The front is a road tire on a BMX plastic wheel with a chrome-moly axle and new bearings. The 20 inch bike wheel on the front chatters slightly in the hardest turns, and a wheelbarrow wheel might have better lateral stiffness and soft-surface traction. A bicycle brake caliper is mounted up front, not to stop, but to park with a rubber band on the brake lever. When nature calls, you want to find the rig where you parked it! Seat The importance of the seat was apparent on my first few sailing sessions. At first I had made an elaborate upholstered seat with layers of backpacker's ground pad and naugahyde. Now I'm using a fiberglass seat from a demolished bowling alley with no padding. It sits lower to help my head clear the boom. After a shiny new paint job, it's so slippery that it now has a seatbelt to keep me aboard. After a little time in a kite-buggy with a sewn webbing seat, I would use that type next time, and nothing else. Very comfortable and stable. Sailing With experience sailing any boat, you can landsail with ease. If not, a beginning sailing book from the library will get you up to speed on theory. Just disregard the watery parts and study points of sail and how a sail works. A big practice area and light winds are all you need to learn. Keep your speed down until you can tack and jibe with certainty, and keep a good lookout at all times. Remember you essentially have no brakes, and the sheet controls the power. Safety Gloves and a helmet are a smart idea. At low speeds they seem silly, but in a 20mph wind with the rig leaning at speed you can feel a bit naked as the ground rushes by. Sailing gloves can help you grip the sheet and prevent grinding your palms in a fall. Watch out for the boom as it swings. It can knock you silly after it shatters your favorite sunglasses. Really! Check your equipment regularly for safety, and to prevent small defects from growing into large failures. Although I use a handbrake on the front wheel, it is only of use to park the rig or hold it at rest. It is useless for braking at speed. As on a sailboat, there are no brakes so you must learn to tack and jibe. It's fun! When the wind launches you on your way, the power is clean, quiet and best of all, free! |
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